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Environmental Archive, 6/14/02 - 10/30/02: Inspection reports, 8/14 - 8/27

Health and Safety Committee Inspection Reports

From: Tom Fusillo
Subject: Stuy Visit 8/30

I did a visual inspection this morning at 10:00 am. With the exception of the 6th floor library, all normally occupied areas of the building have been cleaned and passed testing. I inspected the 2nd and 1st floors, including hallways and classrooms and several random unit ventilators, and found them to be acceptably clean. I also observed random areas of the corridor return ceiling plenum and observed them to be acceptably clean. Test results for the second and first floors and basement were provided to me during the inspection, which I have not yet completed reviewing. The 6th floor library carpet was cleaned this morning and after the carpet dries, aggressive air testing in the library was to be conducted in the library later today. The carpeting has been completely removed from the auditorium and all final cleanup has been completed in the auditorium. The new carpeting has not yet been installed in the auditorium and installation is expected to begin shortly. The new carpeting has been installed in the General Office. Wet cleaning of carpets and aggressive air testing have been completed in the Principal's Office and Conference Room.

HVAC system cleaning and general cleaning have also been completed in the basement. Post-cleaning samples from the basement were reportedly acceptable, with one exception. In one basement room (a gas meter room), lead concentrations in wipe samples from a painted concrete floor persisted above 20 micrograms per square foot after repeated cleaning. The results of an analysis of the paint showed it to be lead-based paint. The paint in that room appeared different than the paint in the adjacent hallway. However, as a conservative measure, it was requested that additional paint chip samples be collected from the basement hallway and basement rooms for analysis of lead to further assess this finding. The BOE agreed to perform the paint sampling later today.

Summary of Stuyvesant High School Cleaning Program
From Tom Fusillo and Howard Bader
August 27, 2002

Floor-Mounted Unit Ventilators

Floor-mounted unit ventilators were removed from the wall and sealed inside a plastic enclosure, which was kept at negative pressure during cleaning of the unit in order to contain the dust from the unit. The unit ventilator panels were removed to allow access to the unit. The existing filter was removed from each unit and the insulation inside the front and rear panels is removed as was insulation inside the air handling portion of the unit. The heating/cooling coil and supply fan blades were cleaned using a low volume water cleaning system. The interior of each unit ventilator was HEPA vacuumed, and wiped clean and dry. All areas made accessible by the removal of the unit were also cleaned, including the exterior louvers and the area beneath the unit. Insulation inside the electrical compartment of the unit was HEPA vacuumed and coated with an encapsulating paint. After cleaning, the unit was inspected for residual dust. If the unit was judged clean based on inspection, one wipe sample for analysis of lead was collected from the inside of the unit. If the wipe sample passed (that is, it contained less than 20 micrograms per square foot of lead), the unit had new insulation and filter installed, was reassembled and wrapped in plastic. If the wipe sample failed (that is, contained lead at a concentration above 20 micrograms per square foot), the unit was re-cleaned and retested until it passed both a visual inspection and wipe testing. After all the units in a room were cleaned and passed a visual inspection and wipe testing, the unit ventilators were reconnected and reinstalled and covered with plastic sheeting. Then a general cleaning was performed in the room and two wipe samples are collected from horizontal surfaces in the room. If room surface samples passed (lead concentrations less than 20 micrograms per square foot), then the plastic was removed from the units and the room was deemed completed. If room surface samples failed, then the room was re-cleaned and re-tested until satisfactory test results were obtained. In addition to inspections being made by the School Construction Authority and its contractors, the cleaning of the unit ventilators was also inspected by consultants to the Stuyvesant High School Parentsí Association approximately two to three times per week. Some of those inspections resulted in recommendations to enhance the completeness of the cleaning of the unit ventilators, which were adopted by SCA and its contractors. A total of more than 280 wipe samples were collected from the floor-mounted unit ventilators, of which 21 were found to have lead concentrations above the screening level of 20 micrograms per square foot. For those samples, the unit ventilators were re-cleaned and re-tested and all were found to have lead levels below the screening levels upon re-testing. A total of approximately 606 post-cleaning wipe samples have been collected to date from room surfaces, such as floors, desks, and shelves, of which only 4 were found to contain lead at above the screening level of 20 micrograms per square foot. Re-cleaning and re-testing of those rooms found lead levels to be below 20 micrograms per square foot.

Ceiling-Mounted Unit Ventilators

Due to the difficulty in removing these units, the ceiling-mounted unit ventilators were cleaned in place. Access panels were cut into the ductwork on either side of these units and an access hole was drilled into the fan housing. The unit ventilator was isolated from the ductwork with polyethylene isolation barriers. An enclosure was constructed around the unit, which was kept under negative pressure during cleaning. Fiberglass insulation was removed from inside the unit. The unit ventilator was cleaned using HEPA vacuuming, wet and dry wiping, and low volume water cleaning. Following cleaning, the units were visually inspected and wipe sampled in the same manner as the floor-mounted units. After the ceiling-mounted units passed both the visual inspection and wipe testing, new insulation and filter were installed in the units and the units were reassembled. The unit ventilators were kept isolated from the ductwork until the ducts and exterior louvers had been cleaned by HEPA vacuuming and wiping. In rooms with ceiling-mounted units, once all unit ventilators in the room have been cleaned and passed all inspections, a general cleaning is conducted in the room and two wipe samples for lead are collected from each room. In addition to inspections being made by the School Construction Authority and its contractors, the cleaning of the unit ventilators is also inspected by a consultant to the Stuyvesant High School Parentsí Association approximately two to three times per week. Those inspection s resulted in a requests to the SCA to replace the insulation from inside the supply air plenum and to collect wipe samples from inside the supply air plenum after cleaning, which were adopted by the SCA and its contractors. A total of 54 wipe samples were collected from ceiling-mounted unit ventilators, of which 3 had lead concentrations above 20 micrograms per square foot. Those unit ventilators were re-cleaned and re-tested and were found to have lead levels below the screening level after re-cleaning.

Central HVAC Systems

Cleaning of the central HVAC systems included cleaning of all air conditioning/heating and ventilation air handlers; connecting supply, return and exhaust ductwork; and supply diffusers, grills, dampers and turning valves. The cleaning proceeded floor by floor, starting on the tenth floor. All supply outlets and return grills were removed and cleaned using HEPA vacuuming and wiping. Access doors were installed, if necessary, so that each there was no more than 100 feet between access points in each duct. The ducts were cleaned in sections, with each section of ductwork sealed or blocked to minimize the spread of contaminants during cleaning. The ducts were cleaned using compressed air sweep tools, rotating brushes, and/or manual brushing systems. A HEPA vacuum was used at the downstream end of each duct segment to collect all dust and residue. Larger ducts were entered by cleaning workers and manually scraped and cleaned with compressed air. Any debris that cannot be removed via HEPA vacuuming was manually removed. Ceiling tiles in the vicinity of supply diffusers and return grills were HEPA vacuumed and wiped. Ceiling return plenums and associated ceiling tiles were HEPA vacuumed. Air handling units were vacuumed using a HEPA filtered dry vacuum unit. Air filters were removed and replaced with new filters after cleaning was complete. Coils and fans were HEPA vacuumed followed by pressure washing, using isolation barriers as required. Any insulation that was not be removed from the HVAC system was coated with encapsulating paint. After duct cleaning was completed, each duct was manually inspected as well as inspected using video monitoring equipment and was also photo documented. In addition to inspections being made by the School Construction Authority and its contractors, the cleaning of the central HVAC system units and ducts was also inspected by a consultant to the Stuyvesant High School Parentsí Association approximately two to three times per week. Those inspections generally found the ducts to be acceptably clean. During some inspections, areas that warranted additional cleaning were identified to the SCA. In those cases, the SCA and its contractors re-cleaned duct interiors and related equipment. On other occasions, the SCA and its contractors performed re-cleaning of certain ducts and related equipment based on its own inspections. Once the visual inspections indicate that the systems appear satisfactorily clean, surface wipe samples were collected from air handling units and ductwork. This sampling was not part of the original scope of work proposed by the Board of Education and SCA. The sampling was added at the request of the PA and the UFT. A minimum of six wipe samples per floor were to be collected from the duct system, three from supply ducts and three from return ducts. In addition, wipe samples were collected from supply and return dampers in each air handling unit. The samples in the air handlers were to be collected at similar locations to the samples previously collected by ATC Associates before cleaning, where possible, but all air handling units were sampled, even if they were not previously sampled by ATC. The School Construction Authority used a screening level of 20 micrograms per square foot for lead in wipe samples from the air handling units, and 40 micrograms per square foot in the wipe samples from the ducts. Inspections of the sampling locations by consultants to the PA found that all sampling locations appeared appropriate, except that samples from the supply air duct system were collected from vertical collars immediately adjacent to the supply diffusers. It was recommended that samples from horizontal surfaces would be more representative than the vertical surfaces. To date, SCA and its contractors have continued to collect the supply duct samples from the vertical collars. Once all HVAC system components in each of the major zones were cleaned, inspected and tested, a final inspection was done of all HVAC components for that zone. Then the HVAC zone was turned on and operated with filters covering all diffusers and vents for a period of 24 hours. The filters were then removed and aggressive air monitoring was conducted with the HVAC system fully operating. The air monitoring included the collection of 10 air samples per floor for analysis of asbestos and five samples per floor for analysis of lead. The results of asbestos testing were compared against the asbestos clearance standard of 70 structures per square millimeter and the lead samples against the USEPA screening level of 1.5 micrograms per cubic meter.

As of August 22, a total of 30 wipe samples for lead were collected from the air handling units after cleaning; all 30 samples were found to contain less than 20 micrograms per square foot of lead. To date, a total of 78 wipe samples for lead were collected from the duct systems; 5 of those samples were found to contain more than 40 micrograms per square foot. Upon re-cleaning and re-testing, samples were found to contain below 40 micrograms per square foot.

Carpeting and Upholstery

Two carpet samples from the auditorium were submitted for ultrasonication analysis for asbestos at EMSL Analytical. Results indicated 60,000 and 2.4 million asbestos structures per sq. cm. in the two samples. There are no standards for such analyses, although one guideline suggests that levels above 100,000 structures per sq. cm. indicates a need for abatement. Request for replacement or testing of upholstered seats in auditorium and upholstery elsewhere in the school was made to the Board of Education by the PA; a full response has not yet been received. The auditorium carpeting is being removed inside a full containment enclosure using standard asbestos abatement procedures. The seats are being pre-cleaned using HEPA vacuums and covered with four layers of plastic after cleaning. The carpet is being covered with three layers of plastic prior to removal, misting the carpet with water during the removal, sealing the removed carpet with three layers of plastic prior to transporting it, wet wiping and HEPA vacuuming the floor surfaces, seats, and other surfaces, and conducting air sampling outside the work area.

The carpeting in the Administrative Office has been removed. A decision has been made by the BOE not to remove the carpeting in the Principals Office and Conference Room and the 6th Floor Library. These carpets will be wet cleaned. After the carpets and room surfaces†are cleaned (including the Auditorium), the BOE will perform aggressive asbestos and lead clearance testing.


From: Howard Bader
Subject: Stuy Visit 8/27

I did a visual inspection this morning at 10:30 am. With the exception of the 6th Floor Library and Auditorium Mezzanine, all normally occupied areas on floors 2- 10 have been cleaned and passed laboratory testing for lead and asbestos. I have inspected representative areas on these floors and found them acceptably clean.

All HVAC systems (air handling units and unit ventilators) in the school have been cleaned and tested. I inspected four different air handling units today and found them acceptably clean (overall I have inspected 10 of the 14 air handling units at the school). Representative unit ventilators were inspected on each floor as they were being cleaned. The hung ceiling return plenum area in the first floor corridor is clean and passes my visual inspection. The SCA is waiting for the test results in this area. I had previously inspected these areas on floors 2-10 and found them acceptable.

The carpeting in the Auditorium and the General Office has been removed. The Auditorium is still being cleaned. A decision has been made by the BOE not to remove the carpeting in the Principals Office and Conference Room and the 6th Floor Library. These carpets will be wet cleaned. After the carpets and room surfaces are cleaned, the BOE will perform aggressive asbestos and lead clearance testing.


From: Howard Bader
Subject: Stuy Visit 8/21 as of 5:30 pm

I did a visual inspection with Chris Proctor of UFT on floors 3-6. The areas below the hung ceiling were very clean. Taylor Environmental told me that the results of the aggressive air testing for floors 3 thru 10 showed no detectable asbestos or lead. They have given me a stack of results but I have not had time to review them yet.

I inspected the 2 air handling units in the penthouse, and 4 units on the roof above and adjacent to the 6th floor gymnasium. The units all appeared clean. I observed some interior insulation lining in the exterior units that was not adequately encapsulated. The contractor said they would correct that situation immediately.

My visual inspection in the return plenum ceilings (i.e., the space above the hung ceilings) on floors 3 thru 10 found that the ceiling support system and mechanical component surfaces (e.g., piping, top of light fixtures, top of ducts, etc.) were not adequately cleaned. The SCA and Contractors all agreed with my assessment and releaning of corridor plenum areas was to start immediately. The work is to be performed inside containment to protect surfaces already cleaned below. The work is scheduled to be complete by this Friday and I will re-inspect these areas at that time. A minimum of 3 aggressive air tests will be performed in the work area on each floor after completion.

The SCA informed me that they performed some testing in the carpeted areas in the 6th Floor Library, 1st floor Administrative Office and the Auditorium on 8/21 (although I was at the school from 10 am until 5:30 pm, I was not told of this testing until it was already completed). The testing procedures were described as follows:

  1. A tent enclosure was constructed in each area.
  2. A conventional (non-HEPA filtered) vacuum was used to vacuum the carpet within each enclosure.
  3. Box fans were directed at the floor surface throughout the vacuuming and testing period.
  4. For the Auditorium only, the upholstered chairs were physically agitated (beaten with a stick?).
  5. Asbestos and lead air tests were taken inside and outside the tents during the procedure.

    The SCA said they will provide documentation of the procedures along with still photographs and video. The SCA expects results of this testing today (8/22). I am holding judgment of these testing procedures until I see the results and supporting documentation.


From: Tom Fusillo
Subject: Stuy Visit on Aug. 14

I visited Stuyvesant High School on the afternoon of August 14 to observe the progress of the cleaning activities. Cleaning was being performed on the ductwork on the first floor. I inspected several corridor supply and return ducts on the third floor and second floor, where cleaning had been completed. All the ducts inspected appeared clean with no visible dust. General cleaning was in progress on the fourth floor. Cleaning and testing of 13 of the 15 major air handling units has been completed; two air handling units remain to be cleaned.



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